CNC Turning is a manufacturing process in which bars of material are held in a chuck and rotated while a tool is fed to the piece to remove material to create the desired shape.
Some of the reasons for selecting CNC turning include:
·CNC turning is faster in comparison to manual turning.
·Products can be mass produced without any deviation.
·Constant supervision is not necessary to perform a task, which helps in improving work efficiency as well as productivity.
There are different types of CNC turning processes, let us look at them here:
Hard Turning: This type of turning is used for heat treated materials which have Rockwell C hardness of more than 45. Injection pump components, gears, and hydraulic components are some examples where this type of hard turning process is commonly used.
Tapered Turning: Here hydraulic copy attachment, form tool, or a CNC lathe is used to perform such tapered turning. It is considered a suitable method in case work is to be performed on shallow tapers.
Spherical Generation: In case of spherical generation any specific form is generated using a fixed axis of revolution.
Facing: In this process cutting tool faces rotating work piece at right angle. Normally, during production of any work piece, it is the first or the last operation that is undertaken.
Parting: This method is used for separating smaller parts out of a larger block.
Grooving: It involves cutting grooves of specific depth on external as well as internal surface of the material.
Knurling: This process can be utilized for creating hand grip on surface of the material.
Reaming: Reaming is used for removing very small amount of material out of a hole that has already been drilled. The aim here is to create internal holes with accurate diameters.
Aluminum:
5052, 5083, 6061-T6, 6063, 6082, 7075-T6, A380
Stainless steel:
SUS201, SUS303, SUS304, SUS316l, 420, 430,440C
Carbon Steel:
1018, 1020, 1045, A36, Q235, Q345B
Alloy steel:
4130, 4140, 4150, 4340, 6150
Brass:
C230, C260, C270, C330, C360, C370
Copper:
C101, C110, C120, C145, H59, H62
Plastic:
ABS, POM, Nylon, Delrin, Acrylic
Tightest tolerance: ±.0004inch (0.01 mm) Tighter tolerances are examined on a case by case basis with your technical drawings.
General tolerances are in line with standard of DIN ISO 2768-mK.
Our project managers will consult with you on every part of your project and will seek to provide the highest degree of precision possible.
Part size / Dimension | Tolerance | Angularity |
< 12’’ (30 mm) | ± .005’’ (0.125 mm) | ± 0.5° |
< 24’’ (60 mm) | ± .010’’ (0.250 mm) | ± 1.0° |
< 36’’ (90 mm) | ± 1/64’’ (0.400 mm) | ± 1.0° |